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Aerial view of a large construction site for a retaining wall that is reinforced with Naue geosynthetics and serves as noise barrier.

Retaining walls and reinforced earth structures

Reinforce retaining walls: geogrid for MSE walls and steep slopes

Reinforced earth retaining walls and mechanically stabilised earth (MSE) structures are engineered solutions for building stable, near-vertical embankments or embankments with steep slopes without concrete. Conventional concrete retaining walls are costly and structurally rigid. Secugrid® uniaxial geogrids and Combigrid® composite products replace concrete with reinforced compacted soil, delivering equivalent load capacity at significantly lower cost.

At a glance

  • Application: Construction of near-vertical embankments or embankments with steep slopes, MSE walls and reinforced slopes using compacted soil reinforced with geogrids, without concrete.
  • Products: The primary Naue products are Secugrid®, Combigrid®, Secutex®.
  • Savings potential: Cost advantage compared with concrete gravity walls.
  • Standards: Design follows EBGEO, BS 8006-1, FHWA-NHI, AS 4678, EN ISO 10319.
  • Typical projects: Typical projects include road embankments, bridge abutments, urban retaining walls.

Retaining walls: challenges, solutions and measurable results

Challenges

  • Limited space for conventional gravity walls
  • High lateral earth pressure on steep slopes
  • Settlement risk at bridge abutments and embankment edges
  • High cost of concrete walls
  • Differential settlement at structure transitions

Solution

  • Secugrid® uniaxial geogrid for MSE wall construction
  • Secugrid® for reinforced slope and steep embankment design
  • Combigrid® for combined reinforcement and separation in one layer
  • Secutex® nonwoven geotextile for drainage and filtration in wall backfill
  • Multi-layer geogrid systems for very high walls or heavy surcharges

Result

  • Up to 40 % cost reduction compared with concrete gravity walls
  • Geogrid veneer walls can save up to 403 USD/m2 compared with gravity walls (GRI Conf., Dr. Koerner, Drexel University)
  • Near-vertical walls at inclinations of 85 degrees or steeper are feasible with wrap-around method
  • Shorter construction time through simplified earthwork and the elimination of formwork curing

Typical applications for retaining walls and reinforced earth structures

Secugrid® and Combigrid® reinforced earth solutions are deployed wherever stable structures are required on a limited footprint, in steep terrain or at sensitive locations.

  • Wall and slopes

    MSE walls

    Near-vertical mechanically stabilised earth walls for road widening, bridge approaches and urban development.

  • Reinforced slopes walls

    Bridge abutments

    Geogrid-reinforced bridge approach embankments that reduce differential settlement and approach slab cracking.

  • Mining

    Mining embankments

    Reinforced waste rock embankments and tailings containment structures for mining environments.

  • Vegetating slopes

    Green facades

    Vegetated reinforced slopes and green retaining walls for urban landscaping and ecological restoration.

Large sandy embankment beside a river, with geosynthetic construction materials for a retaining wall system by Naue.
Large sandy embankment beside a river, with geosynthetic construction materials for a retaining wall system by Naue.

Secugrid® in MSE walls: robust under load and during installation

Mechanically stabilised earth (MSE) walls are built by placing compacted fill in lifts, each reinforced with a geogrid layer. The geogrid must resist installation damage during compaction while delivering high tensile stiffness at low elongations. Secugrid® uniaxial geogrids are manufactured from highly oriented polyester bars joined by Naue’s patented welding, producing a geogrid with high modulus and proven installation damage resistance.

Practical advantages:

  • High tensile stiffness at less than 2 % elongation - Secugrid® picks up load with minimal wall deformation
  • Installation damage reduction factor (RFid) determined in project-specific field tests in accordance with EBGEO - RFid of 1.1 verified for Secugrid® 120/40 R6 (Saxon Textile Research Institute, stfi)
  • Wrap-around facing method: walls of up to 40 individual geogrid layers can be built at 85 degrees, combining Secugrid® 80/20 R6 and Secugrid® 200/40 R6 for variable force zones
  • Combigrid® provides reinforcement and drainage in a single layer, reducing component interfaces on site

Retaining walls and reinforced earth structures: frequently asked questions

A reinforced earth retaining wall is a structure built from layers of compacted fill reinforced with horizontal geogrid elements. The composite of soil and geogrid acts as a coherent mass resisting lateral earth pressure. Secugrid® uniaxial geogrids are the primary reinforcement element. No concrete is required.

Use Secugrid® where only structural reinforcement is required and drainage is addressed separately. Choose Combigrid® where both reinforcement and filtration are needed in one layer. Combigrid® simplifies site logistics and reduces material interfaces in wall backfill zones.

Design is carried out in accordance with EBGEO in Germany, BS 8006-1 in the United Kingdom, FHWA-NHI in the United States and AS 4678 in Australia. Long-term design strength (LTDS) is calculated in accordance with EN ISO 10319 using project-specific reduction factors for installation damage, creep and chemical durability.

Geogrid-reinforced veneer walls can save up to 403 USD/m2 compared with gravity walls (GRI Conference 2000, Dr. R. Koerner, Drexel University). Overall wall construction costs cn be up to 40 % lower than equivalent concrete gravity structures.

Fill is placed and compacted in 60 cm lifts. Secugrid® geogrid is rolled out horizontally at each lift boundary and anchored by the compacted fill. For wall facing, the wrap-around method is used with galvanised steel grid formwork as permanent facing. No concrete pour or curing time is required.

Yes. Secugrid® geogrids hold European Technical Approvals and national certifications. Alkaline resistance is certified up to pH 12.5. The installation damage reduction factor is determined by field testing to EBGEO. Projects in the UK follow BS 8006-1; in the US, FHWA-NHI design guidance applies.

MSE walls with Secugrid® have been constructed at heights exceeding 20 m. A 40-layer wrap-around wall was built in Marbella, Spain at an inclination of 85 degrees using Secugrid® 80/20 R6 and 200/40 R6 in combination. Also see more case studies here.

Long-term design strength (LTDS) is the design tensile resistance of a geogrid after accounting for all degradation mechanisms over the design life, typically more than 100 years. For Secugrid®, LTDS is derived from characteristic tensile strength (EN ISO 10319) divided by reduction factors for installation damage (RFid), creep (RFcr) and chemical durability (RFch) in accordance with EBGEO or BS 8006-1. Project-specific field tests determine RFid values.

Yes. The wrap-around facing method with Secugrid® allows topsoil pockets to be formed at the slope face, enabling grass or shrub planting. Secumat® erosion control mat can be applied to the face to retain topsoil and support rapid vegetation establishment. Naue Steel P combines galvanised steel mesh facing with a vegetation layer for permanent structures at inclinations up to 85 degrees.

Project design for retaining walls and reinforced earth structures

MSE wall and reinforced slope design is carried out in accordance with recognised standards. Naue provides engineering support and calculation tools for project-specific dimensioning.

  • EBGEO (Germany): MSE walls, reinforced slopes and embankments - design of LTDS and internal stability
  • BS 8006-1 (UK): Reinforced soil walls and slopes - full limit state design approach
  • FHWA-NHI (USA): MSE wall design for highway and bridge abutment applications
  • AS 4678 (Australia): Earth-retaining structures including reinforced soil walls
  • EN ISO 10319: Tensile testing of geogrids - basis for LTDS calculation
Construction site with a curved embankment lined with large white Secugrid® geogrid, a worker unrolling liner material, and a small blue loader in the background.
Construction site with a curved embankment lined with large white Secugrid® geogrid, a worker unrolling liner material, and a small blue loader in the background.

Your benefits at a glance: Secugrid® in reinforced earth construction

The following system benefits come directly from how the Naue products work within the layer structure:

  1. Near-vertical wall face without concrete formwork
  2. Secugrid® geogrid layer spacing: 60 cm compacted fill lifts
  3. High tensile stiffness at less than 2% elongation - minimal wall deformation under load
  4. Integrated drainage-filtration with Combigrid® (Secutex® nonwoven geotextile factory-bonded)
  5. Vegetated facing option for ecological integration

Downloads and services

  • The safe wall - reinforced soil structures with Secugrid® geogridsYouTubeWatch
  • Rockfall protection wall Val d'Isère - Secugrid® geogrid solutionYouTubeWatch
  • A living work of landscape art - Naue Secugrid® and Secumat® usecaseYouTubeWatch
  • Naue m3 systems for reinforced slopes, walls, and structuresYouTubeWatch

Geotechnical software

Naue Portal - the free digital platform for geotechnical engineers.

Naue Portal: your all-in-one free geotechnical software solution for planning and cost estimation

  • One platform – multiple solutions: access a wide range of geotechnical design tools in a single portal.
  • User-friendly and accessible: available anytime, anywhere via desktop or mobile.
  • Optimised cost and material usage: reduce construction costs while ensuring long-term project stability.
  • Compliant with industry standards: aligns with AASHTO, and other engineering guidelines.