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Historic mine ruins within a restored landscape.

Mine closure and rehabilitation

Geosynthetics for tailings, TSF and closure

Mine closure and rehabilitation describes the permanent isolation of contaminated mining zones using engineered geosynthetic systems. Tailings and contaminated sediments pose long-term risks to groundwater and surrounding ecosystems. Carbofol®, Bentofix®, Secudrain® and Secutex® provide a proven, compliant containment and capping solution - from a single barrier to a composite double-liner.

At a glance

  • Application: Isolating and capping contaminated mining zones at the end-of-life, enabling safe land reuse and ecological restoration.
  • Products: Carbofol®, Bentofix®, Secudrain®, Secutex®, Secumat®, Combigrid®
  • Substrate: Soft tailings, contaminated sediments, legacy waste, variable ground conditions
  • Standards: ICMM Guidance, MAC TSF Design Guidelines (Mining Association of Canada), ISO 14001, ASTM D5397, EN ISO 527-3, EN 728, GRI GM13, local mining regulations
  • Typical Projects: Mine closure, tailings storage facility (TSF) capping, heap leach reclamation, contaminated land remediation

Mine closure and rehabilitation: challenge, solution and measurable result

Challenge

  • Contaminated tailings and soils require long-term containment
  • Infiltration of precipitation reactivates contaminant migration
  • Slope instability on soft or saturated tailings surfaces
  • Regulatory compliance across multiple jurisdictions
  • Remote sites with restricted access and short installation windows

Solution

  • Carbofol® HDPE geomembrane as the primary impermeable barrier
  • Bentofix® GCL as a secondary sealing layer in composite systems
  • Secudrain® geocomposite for gas and leachate drainage / venting
  • Secutex® geotextile for protection, separation and filtration
  • Secumat® erosion control mat for surface stabilisation and revegetation

Result

  • Precipitation infiltration greatly reduced - contaminant migration controlled
  • Regulatory closure approvals achieved for multiple national jurisdictions
  • Vegetation re-establishment supported - site returned to productive use
  • Long service life confirmed - stress crack resistance ≥ 500 hours (ASTM D5397)

Typical applications for mine closure and rehabilitation

Our geosynthetic systems are deployed wherever contaminated legacy mining areas must be safely contained, stabilised and returned to productive or ecological use.

  • Capping sealing system

    Capping

    Permanent containment of toxic tailings using HDPE geomembrane and GCL composite systems.

  • Mining tunnels barrier groundwater

    Mining tunnels and groundwater barriers

    Protect underground mining structures by controlling groundwater ingress with durable geosynthetic barrier systems.

  • Capping sealing system - brownfield remediation

    Contaminated land remediation

    Encapsulating legacy contamination to prevent ongoing leachate migration into groundwater.

  • Vegetating protecting and securing facing systems

    Ecological restoration

    Supporting rapid, stable vegetation cover on capped surfaces using erosion control mats.

Former mining site with disturbed ground and vegetation.
Former mining site with disturbed ground and vegetation.

Geosynthetics designed for demanding mine closure conditions

Mine closure sites present extreme installation challenges: steep slopes, reactive chemistry, remote locations, and compressed project schedules. Carbofol® HDPE geomembranes and Bentofix® GCLs are engineered for long-term performance in exactly these conditions. Their durability is verified by independent test standards, including ASTM D5397 (stress crack resistance ≥ 500 hours) and EN ISO 527-3.

Practical Advantages:

  • The embossed textured surface of Carbofol® provides slope stability on steep gradients
  • Stress crack resistance ≥ 500 hours (ASTM D5397) ensures containment integrity over the closure lifetime
  • Protection strips on welding areas and metre scaling markings enable fast, reliable installation by certified welding crews
  • Bentofix® X series (polymer-coated GCL) resists desiccation, root encroachment and gas migration; the X series is also recommended where extreme differential settlements are anticipated (mine voids, unstable tailings mass), as the polymer coating maintains self-sealing capability under greater mechanical stress than uncoated grades
  • Full system supply from one source reduces interface risk and simplifies quality assurance

System note: All installation activities should follow Naue installation manuals, site-specific QA plans and applicable international guidelines. Certified installers are required for geomembrane welding on steep slope sections.

Mine closure and rehabilitation: Frequently asked questions

Mine closure and rehabilitation describes the permanent engineering of former mining zones to prevent environmental harm after operations cease. Geosynthetic capping systems isolate contaminated tailings, heap leach residues and contaminated soils, greatly reducing infiltration and enabling ecological restoration of the land surface.

Carbofol® HDPE geomembrane is the primary impermeable barrier. Bentofix® GCL provides a secondary sealing layer in composite designs. Secudrain® manages gas and leachate drainage. Secutex® protects and filters. Secumat® supports erosion control and vegetation. For soft tailings surfaces, Combigrid® stabilises access for installation.

Relevant standards include ICMM Guidance Note on Tailings, MAC TSF Design Guidelines (Mining Association of Canada), ISO 14001 Environmental Management, ASTM D5397 (stress crack resistance), EN ISO 527-3 (tensile properties), GRI GM13 and applicable national mining regulations. Naue can provide supporting documentation for all supplied products.

Geosynthetic systems reduce excavation volumes, shorten installation schedules and lower long-term bond liability. Single-source supply simplifies procurement. Confirmed cost reduction figure vs. conventional - contact Naue engineering for project-specific assessment.

Yes. Carbofol® with a textured surface on both sides is specifically designed for steep slope applications. Installation requires certified welding crews using industrial climbing safety equipment. Anchor systems can be designed for rocky or unstable sections. Naue provides full installation manuals and engineering support.

Geosynthetic capping reduces the volume of earthworks required, lowering transport movements and site disturbance. Secumat® enables rapid vegetation re-establishment, supporting biodiversity outcomes. Long service life reduces maintenance and monitoring costs over the closure period.

Naue products comply with applicable EN and ASTM standards and have been accepted by environmental regulators across Europe, the Middle East and globally. Full product documentation, quality certificates and welding logs are provided. We recommend early engagement with Naue engineers to confirm project-specific regulatory requirements.

Carbofol® geomembrane seams on steep slope sections are produced using certified dual-track hot-wedge welding and air-channel pressure testing on every seam. Destructive peel and shear samples are taken at regular intervals from trial seams. A site-specific CQA (Construction Quality Assurance) plan is prepared before works begin, identifying seam inspection frequency, repair procedures and the hold-point inspection regime. All weld logs are archived for submission to the regulatory authority as part of the closure approval package.

Secudrain® drainage geocomposite provides controlled gas and leachate venting within the closure cap structure. Gas generated by decomposing organic matter or chemical reactions in the tailings must be managed to prevent pressure build-up beneath the impermeable liner. Secudrain® channels these gases and any residual leachate to designated venting points or collection sumps. Its thermally bonded Secutex® filter layers on both sides prevent fine particle migration into the drainage core and maintain long-term flow performance over the closure lifetime.

Mine closure design: Project-specific sizing according to standards

The design of geosynthetic capping systems for mine closure follows recognised international and national standards. Our engineering team supports you in identifying the correct system for your site conditions — with full documentation for regulatory submission.

  • ICMM Tailings Guidance Note: International best-practice framework for TSF design, operation and closure
  • ISO 14001: Environmental management system - closure plan compliance
  • ASTM D5397: Stress crack resistance of HDPE geomembrane (≥ 500 hours)
  • EN ISO 527-3: Tensile properties of geomembrane and GCL products
  • GRI GM13: Test methods for geomembranes used in waste containment
  • EN 728 / ISO 11357-6: Oxidative induction time (OIT) — long-term antioxidant content

Mine closure capping system: Layers and functions

  1. Carbofol® HDPE geomembrane: impermeable primary barrier against infiltration
  2. Bentofix® GCL: self-healing secondary seal in composite double-liner systems
  3. Secudrain® geocomposite: controlled gas and leachate venting within the closure design
  4. Secutex® geotextile: mechanical protection and filtration of liner materials
  5. Secumat® erosion control mat: stable vegetation establishment on the capped surface

Geotechnical software

Naue Portal - the free digital platform for geotechnical engineers.

Naue Portal: your all-in-one free geotechnical software solution for planning and cost estimation

  • One platform – multiple solutions: access a wide range of geotechnical design tools in a single portal.
  • User-friendly and accessible: available anytime, anywhere via desktop or mobile.
  • Optimised cost and material usage: reduce construction costs while ensuring long-term project stability.
  • Compliant with industry standards: aligns with AASHTO, and other engineering guidelines.