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Workers constructing a bridge on large sand-filled retaining walls built with Naue geogrids.

Geogrid-reinforced bridge abutments

Geogrid-reinforced bidge abutments: the reinforced soil structure (RSS) alternative to massive concrete

Geogrid-reinforced bridge abutments use the RSS method (reinforced soil structure) to build the abutment as a ductile reinforced-soil body instead of a massive reinforced-concrete structure. Stiff Secugrid® geogrids and the surrounding fill form a composite “geogrid-soil” body that absorbs earth pressure behind the load-bearing components and distributes loads over a larger area. The resulting high ductility minimises differential settlement between the embankment fill and the abutment - avoiding the bump effect and joint damage typical of rigid concrete abutments - while reducing construction time and costs.

At a glance

  • Application: RSS (reinforced soil structures) bridge abutments and approach structures, built as ductile reinforced-soil bodies that replace or slim down massive reinforced-concrete abutments.
  • Products: The primary Naue product is Secugrid® geogrid (e.g. Secugrid® 120/40 R6) for RSS (reinforced soil structures).
  • Savings potential: Shorter construction time and lower costs than in-situ concrete.
  • Standards: Design follows EBGEO (geosynthetic-reinforced soil structures), EN ISO 10319 and EN 13251; project-specific design by the Naue Engineering and Design Department.
  • Typical projects: Road and rail bridge abutments, approach and temporary abutment structures.

Reinforced soil at bridge abutments: challenges, solutions and results

Challenges

  • Long construction time and high cost of in-situ reinforced-concrete abutments
  • Differential settlement between the rigid concrete abutment and the settlement-prone embankment - the bump effect and joint damage
  • Need to integrate the structure into the landscape and to use available materials

Solution

  • Ductile RSS abutment built with Secugrid® geogrid as an earth-pressure-absorbing body behind the load-bearing components
  • Geogrid-soil composite distributes loads over a larger area, equalising stiffness with the embankment
  • Variable facing (outer-skin) systems; locally available soils or recycled building materials used as fill

Result

  • Slimmer, more economical structure and a shorter construction programme
  • Minimised differential settlement; bump effect at the transition removed
  • High landscape adaptability

Geogrid-reinforced bridge abutments: typical applications

Naue RSS solutions are applied wherever a ductile, economical and low-settlement abutment is needed in place of a massive reinforced-concrete structure.

  • Reinforced slopes walls

    Road and railway bridges

    Ductile RSS abutments that remove the bump effect at the transition.

  • Reinforced slopes walls

    Temporary bridges

    Reinforced-soil abutments that can be quickly dismantled and the materials reused.

  • Vegetating protecting and securing facing systems

    Landscaped areas

    Variable facing systems integrate the abutment into the surrounding landscape.

The transition zone: eliminating differential settlement and the bump effect

A rigid concrete abutment and the adjoining, settlement-prone embankment behave very differently, and the stiffness jump at their interface causes differential settlement - felt as the “bump” at the bridge and seen as damage to expansion-joint structures. A RSS abutment is itself a ductile reinforced-soil body, so its stiffness is far closer to that of the embankment. Loads are distributed over a larger area through the geogrid-soil composite, equalising deformation across the transition and removing the bump effect.

Key principle: The Secugrid® soil composite forms a ductile, earth-pressure-absorbing body - slimming the concrete structure and equalising stiffness with the embankment to remove the bump effect.

Option A: Wrapped-around/vegetated facing

  • Secugrid® geogrid wrapped around at the face; outer skin can be vegetated
  • Integrates the abutment into a natural landscape
  • Local soils or recycled materials used as reinforced fill
  • Best where landscape integration is the priority

Option B: Structural facing (blocks, panels or steel mesh)

  • Secugrid® connected to a structural facing - modular blocks, precast panels or welded steel mesh
  • Suits steeper or vertical, architectural or urban faces
  • Local soils or recycled materials used as reinforced fill
  • Best where a defined, hard face is required

Geogrid-reinforced bridge abutments: frequently asked questions

A geogrid-reinforced bridge abutment is built with the RSS method (reinforced soil structure): layers of Secugrid® geogrid and compacted fill form a composite reinforced-soil body that is placed behind the load-bearing components as an earth-pressure absorber. Because this body is ductile and distributes loads over a larger area, it behaves more like the adjoining embankment, minimising differential settlement and eliminating the bump effect - while allowing the concrete structure to be slimmer.

RSS abutments use stiff Secugrid® geogrids; the Prüm Bridge in Minden, for example, was built with Secugrid® 120/40 R6 (SP and ST). Secugrid®’s high stiffness at low strain is what gives the reinforced-soil body its ductility and load distribution. The exact type and strength are confirmed by the project-specific RSS design.

In Germany, EBGEO (Recommendations for Design and Analysis of Earth Structures using Geosynthetic Reinforcements) governs geosynthetic-reinforced soil structures, including RSS abutments. Geogrid properties are tested to EN ISO 10319 and EN 13251. All designs require geotechnical site-investigation data and project-specific verification by a qualified designer.

Using a RSS (reinforced soil structure) as an earth-pressure absorber lets the massive concrete elements be built significantly slimmer and more cheaply, with a shorter construction programme and less disruption to traffic. Locally available soils or recycled building materials can be used as fill.

A RSS abutment is built up in compacted layers: fill is placed and compacted, a Secugrid® geogrid layer is laid and connected to the chosen facing (outer-skin) system, and the sequence is repeated to the design height. The facing can be a wrapped-around (vegetated) face or a structural face such as modular blocks, panels or steel mesh. Construction uses standard earthworks plant; no specialist equipment is required.

With suitable facing systems, the ductile RSS body remains robust even under impact loads or in the event of fire, and it can be easily repaired if damaged. This robustness is why, in Japan, KBE construction has been established as a standard method for high-speed railway lines, owing to its performance during earthquakes. Geogrid design strengths account for installation damage, creep and environmental factors to EBGEO; data is available upon request.

Yes. Because the abutment is a reinforced-soil body rather than a monolithic concrete structure, temporary RSS abutments can be quickly and easily dismantled at the end of their service, and the fill and components can be reused. This makes RSS well suited to temporary bridges and staged construction.

The facing (outer-skin) system of a RSS abutment can be varied to suit the project. A wrapped-around, vegetated face integrates the structure into a natural landscape, while structural faces such as modular blocks or panels suit urban or architectural settings. This adaptability is one of the practical advantages of RSS construction over a fixed concrete form.

Yes. RSS abutments are used for both road and railway bridges. The high ductility is particularly valuable for railways: in Japan, RSS construction is a standard method for high-speed lines because of its robustness during earthquakes. For rail, the stringent settlement limits and dynamic loading require careful project-specific RSS design to EBGEO or the relevant national railway standard.

Geogrid-reinforced bridge abutments: project-specific design according to standards

The design of geogrid-reinforced bridge abutments follows recognised standards, in Germany principally EBGEO. Naue provides engineering support and project-specific design assistance through its Engineering and Design Department (EDD).

  • EBGEO (Germany): Recommendations for Design and Analysis of Earth Structures using Geosynthetic Reinforcements - governs geogrid-reinforced soil abutment design
  • EN ISO 10319: Geosynthetics - wide-width tensile test - governs tensile strength testing of Secugrid® geogrids
  • EN 13251: Geotextiles and geotextile-related products - required characteristics for use in earthworks, foundations and retaining structures
Section drawing showing a retaining wall with layered horizontal drainage and geogrid reinforcement lines.
Section drawing showing a retaining wall with layered horizontal drainage and geogrid reinforcement lines.

Geogrid-reinforced bridge abutments: how the system works

The following system benefits come directly from how the Naue products work within the layer structure:

  1. Ductile composite: Secugrid® and the fill form a geogrid-soil body that absorbs earth pressure behind the abutment
  2. Settlement control: high ductility equalises stiffness with the embankment and removes the bump effect
  3. Slimmer structure: the reinforced-soil body lets massive concrete elements be built significantly slimmer and cheaper
  4. Simple fill: locally available soils or recycled building materials can be used as reinforced fill

Geotechnical software

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