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Offshore wind farm with multiple turbines which foundations are protected against sediment movement with Naue Secutex® Soft Rock sand bags underwater.

Offshore protection

Geosynthetics for scour protection and coastal defence

Offshore protection in hydraulic engineering describes the design and installation of geotextile systems that defend coastal structures, breakwaters and offshore foundations against scour, wave action and seabed erosion. Unprotected seabeds and coastal structures are vulnerable to progressive erosion caused by tidal currents and hydrodynamic wave forces. Secutex® H geotextile filter mats and Secutex® Soft Rock geotextile sand containers provide proven, durable protection – independently approved by the Federal Institute for Waterways Engineering (German Bundesanstalt für Wasserbau, BAW).

At a glance

  • Geotextile base course protection and coastal defence for offshore structures, breakwaters, revetments and riverbanks – using filter mats and sand containers.
  • Secutex® H 813, Secutex® HB 751, Secutex® Soft Rock
  • Sandy or fine-grained seabed; wave heights up to Hmo = 8.4 m; flow velocities up to 0.8 m/s (25-year return interval)
  • Approx. 67% less material volume compared with mineral scour protection (362 m³ compared with 1,086 m³)
  • BAW RPG approval; EN ISO 9864, EN ISO 10319, EN ISO 12956, EN ISO 11058; BS 6349 (Maritime Structures)
  • Offshore wind foundations (monopiles), coastal breakwaters, harbour quay walls, riverbank protection, rock groynes

Offshore protection: from scour risk to long-term stability

Challenges

  • Scour erosion undermines offshore foundations and coastal structures progressively.
  • High wave action and tidal currents transport seabed material from unprotected areas.
  • Difficult underwater installation (depth, currents, tides) increases operational risk.
  • Risk of fines migration into armour stone layers reduces filtration stability.
  • Logistical complexity of offshore material handling adds cost and schedule risk.

Solution

  • Secutex® H: needle-punched filter mat for separation and filtration beneath armour stone.
  • Secutex® HB: ballasted sand mat – integral ballast enables immediate sinking without divers.
  • Secutex® Soft Rock: geotextile sand containers for 3D scour infill.
  • BAW-approved hydraulic filter systems for soil types B and C.
  • Pre-installation ahead of pile driving: logistically independent of main offshore works.

Result

  • Approx. 67% less material volume vs. mineral scour protection [Project Amrumbank West].
  • Scour protection installed up to 12 months before pile driving.
  • Direct armouring with heavy rock: no intermediate granular filter layer required.
  • Long-term filter stability: BAW-approved for soil types B and C.

Typical applications in offshore protection and hydraulic engineering

Naue prodcut solutions are deployed wherever coastal and offshore structures require reliable, long-term protection against hydrodynamic forces.

  • Reinforced foundation

    Offshore wind foundations

    Geotextile sand containers protect monopile foundations from scour erosion in open-sea conditions using Secutex® Soft Rock.

  • Coastal protection

    Coastal breakwaters

    Filter mats stabilise the seabed base layer beneath rock armour on breakwater structures using Secutex® H or Secutex® HB.

  • Revetment system with sand mats

    Stone breakwaters and revetments

    BAW-approved filter systems ensure long-term stability of coastal erosion control structures in exposed environments.

Top-down aerial view of an offshore wind turbine monopile protected by Naue Secutex® Soft Rock geotextile sand containers (GSC). The circular scour protection system stabilises the seabed around the foundation, helping to reduce erosion caused by waves and currents and ensuring the long-term performance of the offshore wind turbine.
Top-down aerial view of an offshore wind turbine monopile protected by Naue Secutex® Soft Rock geotextile sand containers (GSC). The circular scour protection system stabilises the seabed around the foundation, helping to reduce erosion caused by waves and currents and ensuring the long-term performance of the offshore wind turbine.

Robust and safe installation

Offshore and coastal installations impose extreme demands on geotextile products. Secutex® H filter mats and Secutex® Soft Rock containers are engineered to withstand the full range of marine installation stresses: wave action, heavy stone armouring and underwater placement.

Practical advantages:

  • Secutex® HB: integral sand ballast layer (up to 8 kg/m²) causes immediate negative buoyancy for reliable underwater placement without diver assistance.
  • 4.8 m wide rolls reduce the number of overlaps; excellent sewn-seam properties minimise panel displacement during installation and operation.
  • Geotextile can be covered directly with heavy armour stone (up to 10 tonne granite blocks): confirmed by BAW RPG testing at 1,800 Nm.
  • Secutex® Soft Rock containers: 1 m³ fill volume, approx. 1,400 kg per filled unit; pre-filled on land and installed by barge – logistically independent of pile-driving operations.
  • Suitable for complex underwater profiles: conforms to irregular seabed topography without rigid structures.

Offshore protection with geosynthetics: frequently asked questions

Offshore protection in hydraulic engineering refers to the installation of geotextile filter mats and sand containers to defend coastal structures, breakwaters and offshore foundations against scour erosion, wave action and seabed destabilisation. Naue's Secutex® H and Secutex® Soft Rock systems are deployed on projects from offshore wind farms to harbour extensions and coastal defence schemes.

Secutex® H and Secutex® HB are flat filter mats suited to providing a continuous base layer under armour stone – for breakwaters, groynes and revetments. Secutex® Soft Rock sand containers are best suited where three-dimensional infill is required around offshore foundations such as monopiles. Both products can be combined for complex foundation protection.

Naue offshore products are tested to EN ISO 9864 (mass per unit area), EN ISO 10319 (tensile strength), EN ISO 12956 (characteristic opening size) and EN ISO 11058 (water permeability). All products in the Secutex® H and Secutex® Soft Rock ranges hold BAW RPG approval, covering perforation resistance at 1,800 Nm, filtration efficiency and abrasion resistance for hydraulic engineering applications.

At the Amrumbank West offshore wind farm, the geotextile scour protection system required approximately 362 m³ of material compared with 1,086 m³ for a mineral alternative – a saving of approximately 67%. Reduced material volume directly lowers offshore logistics costs, vessel charter time and transport costs. Contact Naue for a project-specific comparison.

Secutex® HB is supplied on 4.8 m wide rolls. The integral sand ballast layer (mass per unit area up to 8 kg/m²) causes the geotextile to sink immediately on contact with water. Rolls are deployed by an excavator fitted with a spreader bar and can be unrolled directly into anchor trenches. No specialist divers are required even in confined underwater conditions.

BAW RPG approval is issued by the Bundesanstalt für Wasserbau (Federal Institute for Waterways Engineering, Germany) for geotextile products in hydraulic engineering. RPG testing covers resistance to dynamic perforation loads at 1,800 Nm, hydraulic filtration efficiency against specified soil types and abrasion resistance. BAW approval provides independent third-party validation of hydraulic performance, giving specifiers and clients confidence in long-term product behaviour.

Yes. The integral sand ballast layer ensures that Secutex® HB achieves negative buoyancy immediately on contact with water, allowing controlled deployment even in tidal or flowing water conditions. The 4.8 m wide rolls and sewn seam construction prevent panel displacement during and after installation under current loading. Maximum allowable current velocity during installation should be confirmed with Naue technical support based on site-specific conditions.

Secutex® Soft Rock containers are filled with locally available sand or fine granular material using a purpose-designed filling nozzle on the land before offshore deployment. Each container holds approximately 1 m³ of fill, giving a filled weight of approximately 1,400 kg. Using local sand eliminates the need to quarry and transport heavy aggregate to the offshore site, significantly reducing material costs, vessel movements and transport costs.

Norm-compliant dimensioning: design your offshore protection project​​​​

The design of geosynthetic systems for offshore protection is carried out on the basis of recognised hydraulic engineering standards. Naue's technical team supports engineers in identifying the optimum system for site-specific hydraulic boundary conditions.

  • BAW RPG: Federal Institute for Waterways Engineering – perforation, filtration and abrasion approval for hydraulic geotextiles
  • EN ISO 12956: Characteristic opening size of geotextiles – filter design: prevents fines migration through the geotextile layer
  • EN ISO 11058: Water permeability of geotextiles – ensures adequate drainage without loss of seabed fines
  • EN ISO 10319: Tensile properties of geotextiles – structural design under wave and current loading
  • BS 6349: Maritime Structures (UK) – British standard for design of offshore and coastal structures
  • EAK 2002: Recommendations for Coastal Engineering (Germany) – filter and protection systems guidelines
Illustration: Underwater view of an offshore wind turbine monopile protected by Naue Secutex® Soft Rock geotextile sand containers (GSC). The scour protection system is shown from seabed level, where marine life has begun to colonise the sand containers while fish swim around the stable foundation, illustrating long-term seabed protection against erosion.
Illustration: Underwater view of an offshore wind turbine monopile protected by Naue Secutex® Soft Rock geotextile sand containers (GSC). The scour protection system is shown from seabed level, where marine life has begun to colonise the sand containers while fish swim around the stable foundation, illustrating long-term seabed protection against erosion.
Illustration of the scour protection system at the Amrumbank West Offshore Wind Farm, German North Sea. Naue Secutex® Soft Rock geotextile sand containers (GSC) protect the monopile foundation against scour while providing a stable seabed environment where marine organisms can naturally establish over time.
Illustration of the scour protection system at the Amrumbank West Offshore Wind Farm, German North Sea. Naue Secutex® Soft Rock geotextile sand containers (GSC) protect the monopile foundation against scour while providing a stable seabed environment where marine organisms can naturally establish over time.

Offshore geotextile protection: System layers and benefits

  1. Filter stability: Secutex® H prevents fines migration through the base layer
  2. Negative buoyancy: Secutex® HB sinks immediately, conforming to complex seabed profiles
  3. Three-dimensional scour infill: Secutex® Soft Rock containers adapt to foundation geometry
  4. Direct armouring: heavy armour stone placed directly onto the geotextile layer

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