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Drainage in railway backfill zones

Geocomposites for water removal from backfilled zones behind railway structures

Drainage in railway backfill zones refers to the controlled removal of seepage water from the backfill behind railway structures such as retaining walls, bridge abutments and cut-and-cover tunnels. Water that cannot drain builds up hydrostatic pressure on the structure. Secudrain® geocomposites combine a drainage core with a filter nonwoven on both faces and replace a mineral drainage layer with a single layer a few millimetres thick. For DB projects, Secudrain® WAS 7 holds the DB HPQ for application case 3.10, drainage element for backfill zones

At a glance

  • Application: Drainage of backfill zones behind railway retaining walls, bridge abutments and cut-and-cover tunnel walls using geocomposite drainage elements.
  • Products: The primary Naue product is Secudrain® WAS 7 (DB HPQ, case 3.10).
  • Savings potential: A geocomposite 6-25 mm thick replaces a granular drainage layer of 300-600 mm; up to 90 % less drainage layer material, depending on the project.
  • Standards: Design follows DBS 918 039 (application case 3.10), RIL 836, EN 13252, EN ISO 12958 and EN ISO 12956.
  • Typical projects: Typical projects include railway retaining walls, bridge abutments, cut-and-cover tunnels and platform edge walls.

Railway backfill drainage: challenges, solutions and results

Challenges

  • Hydrostatic pressure on retaining walls, abutments and tunnel walls
  • Fines from cohesive backfill clogging conventional gravel drainage
  • Alkaline pore water from concrete structures acting on the drainage element
  • Little working space behind walls and abutments
  • DB approval requirements for drainage elements in backfill zones

Solution

  • Secudrain® WAS 7: drainage core with filter nonwoven on both faces, DB HPQ for case 3.10
  • Installed vertically against the structure face before backfilling

Result

  • Seepage water collected and led to the drain at the base of the structure
  • Flow capacity tested to EN ISO 12958 - a calculable design basis
  • One geocomposite layer instead of a 300-600 mm granular drainage layer
  • Filter nonwoven with O90 = 0.09 mm retains fines from the backfill
  • DB HPQ for case 3.10 with Secudrain® WAS 7

Typical applications for railway backfill drainage

Secudrain® geocomposites are installed wherever seepage water must be removed from the backfill behind railway structures.

  • Reinforced slopes walls

    Retaining walls

    Drains the backfill of concrete retaining walls along the track.

  • Bridge abutment railway

    Bridge abutments

    Controls seepage water behind abutment walls of railway bridges.

  • Railway tunnel

    Cut-and-cover tunnels

    Drains the backfill against tunnel walls and portal structures.

  • Technical structures drainage

    Platform edge walls

    Slim-profile drainage behind platform edge walls.

Railway backfill drainage: technical guidance

The design of geocomposite drainage behind railway structures depends on the expected seepage, the earth pressure acting on the drainage element, the backfill material and the approval requirements of the railway operator.

White protective sheeting weighted with stones covers a retaining wall beside an excavation and a paved surface with metal railings.
White protective sheeting weighted with stones covers a retaining wall beside an excavation and a paved surface with metal railings.
Naue Secudrain® WAS 7 drainage composite installed behind a retaining structure to provide effective drainage of backfilled areas and prevent the build-up of hydrostatic pressure.
Naue Secudrain® WAS 7 drainage composite installed behind a retaining structure to provide effective drainage of backfilled areas and prevent the build-up of hydrostatic pressure.

Behind railway structures, the drainage element must carry water under the full earth pressure of the backfill, and its filter must stay open against fine-grained soil. Secudrain® is a three-layer, pressure-stable drainage system: a wave-shaped polypropylene core is bonded over its full area to a mechanically bonded Secutex® filter nonwoven on each face, so that shear forces are transferred between the layers.

Practical advantages for site teams:

  • One prefabricated layer replaces a granular drainage layer and a separate filter geotextile.
  • Secudrain® WAS 7 is 6.0 mm thick, which suits tight working space behind walls and abutments.
  • Flow capacity is tested to EN ISO 12958: 0.8 l/(m·s) for Secudrain® WAS 7 and a hydraulic gradient of 1.0.
  • The filter nonwovens have a characteristic opening size O90 of 0.09 mm (EN ISO 12956) and retain fines from the backfill.
  • Prefabricated overlaps simplify jointing of adjacent rolls.

Step-by-step installation sequence:

  1. Clean the structure face and prepare the drain at the base of the structure as per design.
  2. Unroll Secudrain® vertically against the structure face and fix it at the top.
  3. Join adjacent rolls using the prefabricated overlaps.
  4. Connect the lower end of the geocomposite to the drain at the base of the structure.
  5. Place and compact the backfill in layers. Cover the geocomposite within one month of installation.

Railway backfill drainage: frequently asked questions (FAQ)

Drainage in railway backfill zones describes the controlled removal of seepage water from the backfill behind railway structures such as retaining walls, bridge abutments and cut-and-cover tunnels. A drainage element against the structure face collects the water and leads it to a drain at the base, so that no hydrostatic pressure builds up on the structure.

DBS 918 039 regulates drainage elements for backfill zones as application case 3.10. According to RIL 836, a geocomposite may be used for the backfill drainage of retaining walls in justified individual cases. For backfills of railway bridges, its use requires consultation with the responsible DB technical department. In both cases, the product needs a DB HPQ for case 3.10.

Secudrain® WAS 7 holds the DB HPQ for application case 3.10. It consists of a wave-shaped polypropylene core with a filter nonwoven on both faces, is 6.0 mm thick and has a flow capacity of 0.8 l/(m·s) at 20 kPa and a hydraulic gradient of 1.0.

Pore water from concrete can raise the pH in the backfill well above the range of natural soils. The declared durability of geosynthetics typically refers to natural soils with a pH of 4 to 9. Behind concrete structures, the suitability of the drainage element therefore has to be confirmed for the specific conditions. On DB projects, a product with HPQ for case 3.10 is required.

The flow capacity in the plane of the geocomposite is tested to EN ISO 12958. At a hydraulic gradient of 1.0, Secudrain® WAS 7 carries 0.8 l/(m·s) at 20 kPa and 0.6 l/(m·s) at 50 kPa. The required capacity is calculated for each project from the expected seepage, the earth pressure and the gradient.

Yes. A Secudrain® geocomposite 6-25 mm thick replaces a granular drainage layer of typically 300-600 mm together with a separate filter geotextile. This can reduce the drainage layer material by up to 90 %, depending on the project. On DB projects, the RIL 836 conditions for case 3.10 apply.

Secudrain® is unrolled vertically against the structure face before backfilling, fixed at the top and jointed using the prefabricated overlaps. The lower end is connected to the drain at the base of the structure. The backfill is then placed and compacted in layers; the geocomposite should be covered within one month of installation.

On DB projects, DBS 918 039 (HPQ for case 3.10) and RIL 836 apply. Flow capacity is tested to EN ISO 12958, the opening size of the filter nonwoven to EN ISO 12956 and its water permeability to EN ISO 11058. EN 13252 defines the characteristics required for geotextiles in drainage systems. For bridge structures outside the DB network, RiZ-ING and ZTV E apply.

Yes. Secudrain® is used to drain the backfill against the walls of cut-and-cover tunnels and portal structures. It is installed against the structure before backfilling, in the same way as behind retaining walls. Naue Engineering & Design Department (EDD) provides project-specific design assistance.

Railway backfill drainage: design in accordance with recognised standards

The key design parameter is the in-plane flow capacity of the geocomposite under the earth pressure and hydraulic gradient at the structure. Naue Engineering & Design Department (EDD) assists with the flow capacity calculation and product selection:

  • DBS 918 039: Application case 3.10, drainage element for backfill zones; a valid HPQ is required.
  • RIL 836: DB guideline for earthworks and geotechnical structures; modules 836.4302 (retaining walls) and 836.4106 (bridge backfills) set the conditions for case 3.10.
  • EN ISO 12958: In-plane water flow capacity, the main design parameter for drainage geocomposites.
  • EN ISO 12956 / EN ISO 11058: Characteristic opening size and water permeability of the filter nonwoven.
  • EN 13252: Characteristics required for geotextiles and geotextile-related products in drainage systems.
  • RiZ-ING / ZTV E: German guidelines for bridge structures outside the DB network.
Elevated railway tracks curve through a modern city skyline above roads and parked cars.
Elevated railway tracks curve through a modern city skyline above roads and parked cars.
Elevated urban railway infrastructure demonstrating the importance of effective drainage systems for maintaining track stability and protecting surrounding structures.
Elevated urban railway infrastructure demonstrating the importance of effective drainage systems for maintaining track stability and protecting surrounding structures.

How Secudrain® works in the backfill zone

The following system benefits come directly from how the Naue products work within the layer structure:

  1. Filter nonwoven, backfill side: retains fines from the backfill (O90 = 0.09 mm) and lets the seepage water through.
  2. Drainage core: the wave-shaped PP core carries the water in-plane down to the base of the structure, even under earth pressure.
  3. Filter nonwoven, structure side: completes the three-layer system and protects the core against the structure face.
  4. Drain at the base: collects the water from the geocomposite and discharges it, so that no hydrostatic pressure builds up.
  5. Approved element: Secudrain® WAS 7 holds a DB HPQ for case 3.10 under DBS 918 039.

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